AIM3D Reveals Its Examination 510 3D Printer at Formnext – Technical Specifications and Costs

AIM3D, a Germany-based designer of multi-material 3D printing innovation, has actually revealed the launch of its most current 3D printer at Formnext 2021.

The brand-new examination 510 utilizes the business’s own Composite Extrusion Modeling (CEM) procedure and can print with approximately 3 various products at the exact same time, consisting of polymers, ceramics, fiber-filled composites and even metals. The innovation is understood for its compatibility with commercially readily available injection molding granulates and is for that reason substantially faster than standard FFF procedures.

Developed as the follower to the examination 255 formerly released, the brand-new examination 510 printer from AIM3D uses a bigger building volume, enhanced printing accuracy and greater printing speeds. The printer’s applications extend everywhere, covering usage cases in the aerospace, automobile and health care markets.

The examination 510 3D printer. Image through AIM3D.

CEM 3D printing with AIM3D

AIM3D was established in 2017 in the city of Rostock and intends to establish a multi-material 3D printing innovation that integrates efficiency and price. The foundation of CEM 3D printing is the business’s patent-pending AIM3D CEM E-1 extruder, a gadget that can process numerous kinds of granular products approximately 3mm in size. AIM3D presently uses a commercially readily available 3D printer – the examination 255.

The novelty of the innovation is that it deals with the pellets utilized in injection molding, consisting of metals such as stainless-steel and high efficiency polymers such as PEEK.

When it comes to metal structures, just the polymer part of the granulate is melted. What stays at first is a vulnerable green body made from metal powder, which is bound by the surrounding polymer. The next action in the workflow is to debind the plastic and lastly sinter the printed part to increase its density and form a strong metal part.

The TEST 510 3D printer

The most recent 3D printer from AIM3D has a hearty develop volume of 510 x 510 x 400 mm and can process approximately 2 structure products and a provider product at the exact same time. Likewise, among the fantastic benefits of pellet-based 3D printing is its fantastic print speed capacity. The CEM E-1 extruder in specific provides up to 10 times quicker product circulation rates than standard filament extruders, which indicates that the examination 510 attains develop rates of approximately 250 cm ³/ h.

A noteworthy function of the examination 510 is its comprehensive product abilities. In order to allow printing with products with greater temperature levels, the structure chamber of the system can be warmed to 200 ° C, which makes it possible for the processing of technical polymers such as PEEK, PEI, PSU and PPS. When it comes to metals and ceramics, users can deal with 316L stainless-steel, titanium, copper, aluminum oxide, zirconium oxide, silicon carbide and more.

According to AIM3D, a product can be checked in around 2 working days and verified for production on the examination 510 in 5 – 10 working days. Injection molding pellets are likewise substantially more affordable than similar 3D printing filaments. For instance, PEEK filament expenses around EUR 700/ kg, while PEEK pellets can be purchased for EUR 50/ kg, which causes substantial product expense savings with the examination 510.

Clemens Lieberwirth, CTO of AIM3D: “The additional advancement of our trademarked examination 255 to examination 510 is a technological leap for us. So you might state that we are now providing faster, larger, hotter and more accurate CEM procedure innovation for additive production. “

Coolant distribution nozzle 3D printed on the ExAM 510. Photo via AIM3D. Coolant circulation nozzle 3D printed on the examination 510. Image through AIM3D.

Technical requirements and costs

Below are the technical requirements for the AIM3D TEST 510 3D printer. The system needs to be all set for series production by Formnext 2022. Readers can call AIM3D for a quote.

Construct volume 510 x 510 x 400 mm
products 3 (2 develop + 1 assistance)
Construct rate As much as 250 cm ³/ h
Chamber temperature level Approximately 200 ° C

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The photo revealed reveals the examination 510 3D printer. Image through AIM3D.

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