Rotational Molding Products Are Cost Effective
Rotational molding products are one of the most versatile and cost-effective plastic mold creation products available on the market. Rotational molding uses rotational heat to melt and apply plastic resin into a closed mold, typically within a thermal insulation unit. Rotomolding, sometimes called rotary molding, utilizes rotary pressure to melt and harden plastic resins within a mold. It is a unique production technique from other models of plastic mold creation that tend to use only force. This article will provide information on what rotational molding is used for and how you can utilize it to create the perfect products. This revolutionary new mold creation technique is often used to make simple plastic figurines to full-scale model vehicles and statues.
Unique Features of Rotational Molding Products
Rotational molding products are top-rated for being lightweight, durable, and extremely strong. It’s primarily because they do not have the bottom halves of traditional casting pieces. Since there is no bottom metal halve, it can be cast into numerous shapes, including hollowed-out versions. The product consists of a single block that has several individual hollows within it. These separate hollows can be crafted into many different sized parts as well, including pipes and tanks.
Rotomolding is used to create many different kinds of products, including but not limited to; chemical dispensers, powder chemical dispensers, and hollowed-out components. With all of these products, you can create anything from plastic material. You also have the flexibility to create new and unique manufacturing processes per your current business needs and desires. For example, if you need to create a wide variety of different hollowed-out components in various sizes, you do not have to start over by creating a new mold design from scratch. Instead, Rotomolding allows you to mold the part you need and then use the roto mold to create the exact diameter and height that you need the part to be.
Many rotational molding products are also used to create bins and lined shelves. This is the case because they are typically made from a polystyrene base, and they can be used in place of metal, wood, or cardboard. In many cases, these bins and lined shelves are combined with other shelf liners, such as polystyrene beads or other composite materials. In some instances, these bins and lined shelves are used alone and then filled with materials as needed during manufacturing processes.
There are some options for the various types of roto-molded plastic products created by using this type of process. One of the common ones is the “box pack” products made from a single sheet of polystyrene foam. These boxes can be used to house any number of different small parts, including tubes, connectors, wires, and so forth. While these box packs are generally used in distribution settings, they can also be used in laminates and other areas where small parts are necessary.
Another type of roto-molded plastic products is those that are made from plastic shells. These items are generally used to house large assemblies, such as those that accommodate large glass panels or other types of rigid things. Typically, these bin products are available in sizes ranging from six to twelve inches wide. Some of these tooling bins may also be used for storing small hand tools as well.
A final example of rotational molding products produced during the manufacturing process is those made from polyurethane foam. Most of these tooling bins are made in standard sizes, but some manufacturers choose to make sizes larger than standard to accommodate larger assemblies. In addition to handling larger assemblies, they can also be made in sizes specific to the manufacturer’s needs. For example, some manufacturers may only make bins one inch wide, while others may only make them with dimensions three and a half inches wide.
Rotational Molding Products Can be Manufactured in Different Shapes
One of the unique features of rotational molding products is their ability to be manufactured in different shapes. Some companies choose to go with a fully-formed bin, while others create cutouts and fill them with additional materials. Since the container itself is not changed during the entire manufacturing process, the finished product can still be wholly original and complete in appearance. Additionally, the cutout features can be customized according to an individual’s specifications, and they can be made from many different types of materials. These products typically have various elements like wall thickness, door size, opening height, opening width, and more. By using these tools, companies can produce many different items that are ideal for many other manufacturing processes.
R&R Technologies LLC provides nationwide plastic rotational molding services. It is ISO 9001 2000 registered and a member of the Association of Rotational Molders International. Located at 7560 East County Line Road Edinburgh IN 46124. Tel: (812)526-2655.
Check out our other article on rotational molding services.